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                                                                                                Photos and text by Jack Ronda
 

  
Gluing the deck to the hull, done after all the keel attachments are         Rudders in rudder jig being filled with epoxy. The sides are glued
completed, using the previous jig.                                                             together and the rudder shaft is installed prior to epoxy filling.  

  
The hulls are faired with microballoons and epoxy and ready for             The hull, draped with fiberglass cloth in preparation for  applying
for fiberglass. Keels have been epoxied into the trunk.                                epoxy to the hull. The epoxy is thinned with acetone to make it
                                                                                                                       easier to spread.

  
The epoxy is spread using a throw away brush and the squeegeed,          Rough application of epoxy and microballoons to the keel area after
removing excess epoxy, which also gets the glass tight to the hull             the hull had been glassed. This is later sanded smooth and glassed
surfaces. An old credit card works well as a squeegee. Note the glass        over the top of the fillet. The keel was also glassed.
overhanging the transom. The excess cloth is removed after the epoxy
sets up.

  
The deck is being glassed using the same technique as the hull. The        The glass has been trimmed and sanded and the boat is ready for
blue masking ape is added prior to applying  glass to make a clean          for primer.
separation at the overlap zone. The excess glass is trimmed to this
line and then the joint is sanded smooth.

  
Joe D'Amico shows a primed boat. Minor dings that show up during        
Mast, booms and sails ready to install on the boat.  Typical setup for
the priming can be filled with spot putty and then reprimed.                      both boats.

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